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New origami-inspired system turns flat-pack tubes into strong building materials

Engineers at RMIT University have designed an innovative tubular structural system that can be packed flat for easier transport and pop up into strong building materials. This breakthrough is made possible by a self-locking system inspired by curved-crease origami—a technique that uses curved crease lines in paper folding.

Lead researchers Dr. Jeff (Ting-Uei) Lee and Distinguished Professor Mike (Yi Min) Xie, said that bamboo, which has internal structures providing natural reinforcement, inspired the tube design.

"This self-locking system is the result of an intelligent geometric design," said Lee, from RMIT's School of Engineering. "Our invention is suitable for large-scale use—a panel, weighing just 1.3 kg, made from multiple tubes can easily support a 75 kg person."

Flat-pack tubes are already widely used in engineering and scientific applications, such as in biomedical devices, aerospace structures, robotics and civil construction, including pop-up buildings as part of disaster recovery efforts.

The new system makes these tubes quicker and easier to assemble, with the capability to automatically transform into a strong, self-locked state.

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